


100%











Optimizing Metalforming

Forming
Tool Maintanance
Scrap
Oil Contamination
Gloves
Floor & Machine Cleaning
Cleaning
Chemical
Cleaning Time
Energy
Water
Welding
Blow hole
due to oil
Scrap
smoke
Cleaning
Chemical
Cleaning Time
Energy
Water
Painting
Crater
KTL- contamination
Scrap
Waste Handling
Chemicals
Waste
Special Waste Costs
Process with oil based lubes
Forming
25-75%
Welding
25%
Alkaline
Cleaning
75%-100%
Painting
50-75%
Waste
75%
Process with oil free IRMCO- lubricants
Very high cost saving
Much longer tool life
Much lower
energy costs
No blow holes
No welding smoke
No crater
Lower or no
waste costs
Process
eliminated
Savings in total: > 50% cost reduction